感应熔炼炉感应电炉设备

感应熔炼炉

1，感应熔炼炉是将三相变频器单元电流转换成中频的单相电流，由金属引起的电磁场，涡流损耗，达到热熔的目的。用于黑色或有色金属及合金材料（如钢，铜，铝，锌和铅）的熔化，加热和保温。可用于金属铸造，炼钢行业。

2，炉体结构（钢壳炉和铝壳炉）

铝壳炉体;铝壳，感应线圈，减速机

钢壳炉体包括：钢壳炉体，感应线圈和磁场屏蔽系统。三大部分

配置部分包括：自动烤箱功能，旋风式防尘罩，换炉开关，防摔装置，防漏炉报警装置，炉衬快速释放机构，炉体称重系统。

★旋风除尘罩：吸尘效果更好，占用空间小，可前后倾斜，任意位置。适用于铸造厂的全自动进料和卸料操作。

★换向开关：转换开关是一种用于中频电炉的电动快换开关：操作简便，安全可靠，使用方便，缩短了炉子切换时间，提高了工作效率，降低了工人的劳动强度，并且能够容易实现中频电源切换到保温炉体和熔化炉，具有很大的实用性。

★防磨炉报警功能：双重防磨炉报警功能，采用差动电流模式和直流注入式双组合检测。为炉系统提供极其可靠的防漏保护，并全面快速保护任何接地故障。检测系统具有预警功能。当炉衬减薄到一定程度时，将提前发出警报灯报警，提醒用户将达到衬里的使用寿命，并提前预测安全生产的目的。解决客户的麻烦，因为它已被使用，直到它无法打开，炉子有材料，不能继续融化。

★炉衬结构：炉温冷却至400℃以下后，炉体转至90度，起重机抬起并推出，缸体连接法兰置于底部预先设计的钢轨内炉体启动液压泵站。，轻松推出衬里。降低工作强度，提高工作效率。

中频功率性能特点：

根据电源的大小，感应熔炼炉可选用KGPS 中频电源，12 脉冲波中频电源和24 脉冲波中频电源，也可选择IGB 中频电源。中频电源的控制模式可以设计为本地控制，触摸屏控制，远程控制和计算机控制。

感应熔炼炉技术参数：

感应熔炼炉电炉型号	GWGR - 1	GWGR -2	GWGR -3
额定温度容量（）	1	2	3
功率（KW）	1000	1500	2000
频率（Hz）	1000	800	800
额定温度温度（℃）	1650	1650	1650
熔化时间（分钟/炉）	60	60	80
功耗（KW时/吨）	550〜600	550〜600	550〜600
冷却水压力	0.2~0.3M p a	0.2~0.3M p a	0.2~0.3M p a
进水温度（℃）	≤35	≤35	≤35
出水温度（℃）	≤55	≤55	≤55

相关产品：

1 吨感应熔炼炉

2 吨感应熔炼炉

3 吨感应熔炼炉

5 吨感应熔炼炉

Induction melting

1,an induction melting is a three-phase frequency inverter unit currents into a single-phase current of the intermediate frequency, the electromagnetic field induced by the metal, the eddy current loss, and achieve the purpose of heat melting.It is used for melting, heating and heat preservation of black or non-ferrous metals and alloy materials such as steel, copper, aluminum, zinc and lead.Mainly used in metal casting, steelmaking industry.

2, structure(steel shell andaluminum shell )

Aluminum shell body; aluminum shell,induction coil,reducer

he steel shell body includes: asteel shell body, an induction coil, and a magnetic field shielding system.hree major parts

he configuration parts include:automatic oven function, cyclone type dust cover, change switch, anti-drop device, leakproof alarm device, lining quick-release mechanism, body weighing system.

★ Cyclone dust hood: It has better vacuuming effect, takes up less space, can tilt forward and backward and stay in any position.Applicable to the fully automated feeding and discharging operations of the foundry.

★Changer switch: he changeover switch is an electric quick change switch used in medium frequency electric : easy to operate, safe and reliable, easy to use, shortens the time of switching, improves efficiency, reduces labor intensity of workers, and can It is easy to realize the switching of the intermediate frequency power supply to the holding body and the melting , which has great practicality.

★ Anti-wearing alarm function:double anti-wearing alarm function, using dual combination detection of differential current mode and DC injection type.Provides an extremely reliable leak protection for the system and all-round rapid protection of any ground fault.he detection system has an early warning function. When the lining is thinned to a certain extent, an alarm light alarm will be made in advance to remind the user that the life of the lining will be reached, and the purpose of safe production is predicted in advance.Solve the trouble of the customer because it has been used until it can not be turned on, and the has material and cannot continue to melt.

★ Furnace lining structure: Once the temperature is cooled tobelow400℃, the body is turned to90degrees, the crane is lifted and pushed out, and the cylinder connection flange is placed in the pre-designed rail at the bottom of the body to start the hydraulic pump station. , easily launch the lining.Reduced work intensity and improved work efficiency.

IFpower performance characteristics:

According tothesize of thepower, theinduction melting can chooseKGPS intermediate frequency power supply,12 pulse wave intermediate frequency power supplyand24 pulse wave intermediate frequency power supply, and can also selectIGB intermediate frequency power supply.hecontrol mode of theIF power supplycan be designed as local control, touch screen control, remote control, and computer control.

Induction melting technical parameters:

Induction melting model	GWGR-1	GWGR-2	GWGR-3
Rated capacity()	1	2	3
Power (KW)	1000	1500	2000
Frequency (Hz)	1000	800	800
Rated temperature (℃)	1650	1650	1650
Meltingtime (minutes/)	60	60	80
Power consumption (kwh/t)	550~600	550~600	550~600
Cooling water pressure	0.2~0.3Mpa	0.2~0.3Mpa	0.2~0.3Mpa
Inlet water temperature (℃)	≤35	≤35	≤35
Outlet water temperature (℃)	≤55	≤55	≤55

Related Products:

1 ton induction melting

2 tons induction melting

3 tons induction melting

5 tons induction melting

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